Corrugated Packaging Styles

Corrugated Box Manufacturers and Packaging Company

Home Products Corrugated Box Manufacturers and Packaging Company

Manufacturer of Custom Carboard Shipping Boxes

Corrugated cardboard boxes have been used for a very long time in shipping and storing, and there’s good reason for it. They provide superb protection while remaining lightweight.. Save on shipping costs by not adding significant weight to your cargo. Corrugated packaging companies help you make the most of the shipping process, while cutting down on costs.

You don’t want to risk the integrity of your goods by shipping and storing them in containers made of low-grade materials. When searching for corrugated box manufacturers, ensure that they are well-reviewed and follow the best industry practices, such as having an ISO-9001 certification. Consult with them to discover which shipping solution is best for your needs.

When you purchase custom cardboard boxes in Canada, you’re choosing a shipping product that is both tough and adaptable. Custom boxes for shipping are tailor-made for your products, so you’ll know exactly how much space they’ll occupy when transporting your goods.

Another fantastic advantage of ordering custom boxes in Toronto is that they are reusable and easy to recycle. Expert corrugated box manufacturers like Coleman can fulfill your orders with outstanding speed and efficiency. When you choose custom shipping boxes in Canada, you can rest assured that your goods will be transported in a safe and cost-effective container.

Box Information

1.A Styles
There are many shapes and styles of boxes that businesses need and we can do them all. Let’s take a look at some common styles:

Corrugated cardboard box

Regular Slotted Carton (RSC) are manufactured from one piece of corrugated board which is scored and slotted to form a body having flaps for closing on each of two opposite faces. The lengthwise flaps normally meet at the centre of the box when folded. This is a highly efficient design for many applications as there is very little manufacturing waste. The RSC can be used for most products and is the most common style of box.

Boxes shape

Half-Slotted Carton (HSC) is very similar to the RSC but without 1 set of flaps.

Corrugated cardboard box

Full Overlap Slotted Carton (FOL) – All flaps are the same length, approximately the width of the box. When closed the outer flaps come within 1″ of a complete overlap. This style is especially resistant to rough handling. When stacked on it’s bottom panel the overlapping flaps provide added cushioning. When stacked on it’s side the extra thickness provides added stacking strength.

Corrugated cardboard box

Five Panel Wrap Carton

Corrugated cardboard box

Cut Out Wrap Carton – Folders consist of one or more cut and scored pieces which provide an unbroken outer bottom surface. Lengthwise outer flaps must meet or overlap.

Corrugated cardboard box

Full Telescope Carton –

Corrugated cardboard box

Telescope Carton With Lid – see explanation for half-slotted box with cover.

Corrugated cardboard box

Half Slotted Carton With Lid – consists of body and cover sections, the cover section extending over sides of body section less than two thirds the depth of the body.

Corrugated cardboard box

Full Telescope Half Slotted Carton – consists of body and cover sections of equal depth, cover extending to bottom (FTHS and FTD).

We also offer corrugated returnable totes and WIP bins, a cost-effective alternative to plastic returnable.

2.A Size
Corrugated cardboard box

There are three dimensions that define the size of corrugated boxes, and we always define these using the inside measurements so your box will fit your products perfectly:

Length – to the closest 1/16″
Width – to the closest 1/16″
Depth (or height) – to the closest 1/16″

Dimensions are based on the opening of an assembled box. Once open find the longer of the sides – this is considered the “Length”. The shorter of the 2 sides is considered the “Width”. The side perpendicular to the length and width is the “Depth” of the box.

3.A Box Strength
The strength of a corrugated box starts with its material. A corrugated sheet consists of 2 major components – liner and medium. Liner is the flat paper that covers both sides of the sheet and the medium is the fluted paper found between the liners. The flute, when glued to the linerboards with a starch based adhesive resists bending and pressure from all directions. When placed vertically on its ends, the flutes form vertical columns that are capable of supporting considerable amounts of weight.

Flutes come in several heights, the most common being C flute which is used for RSC’s and B flute which is used for die cut boxes.

Edge Crush Test (ECT) – ECT measures how much resistance the box has to being crushed. The factors that calculate ECT are the liners (flat part of box wall construction), the medium (fluted material), and the type of flute used (C, B, A, E). Coleman Containers offers corrugated boxes in:

Single Wall ECT: 23 – 26 – 29 – 32 – 40 – 44 – 55
Double Wall ECT: 42 – 48 – 51 – 61Â – 71 – 81
Triple Wall – Special Orders

Flute – The flute is the arched paper that is adhered to the liners on each side. C Flute (3/16″) and B Flute (1/8″) are the most commonly ordered single wall flutes and BC (5/16″) is the most popular double wall combination.

4.A Closure
Most customers choose boxes that are sealed with a glue tab on the inside of the carton. We can also provide specialty closures such as stitching.

5.A Colour / Printing
Corrugated box liner is normally kraft (brown). Oyster (white) liner can be also ordered in most flutes and strengths.

Oyster (white) liner is ofter used where graphic and colour quality is an important factor. Standard colours are available for Next Day delivery whereas special inks can be ordered for 5 day delivery.

Boxes can be printed up to 3 colours using flexographic printing, the most commonly used process in box printing. The designs can be provided by you or our graphic designers can create custom graphics for you.

6.A Quantity
How many boxes do you need? Many companies need fast turnarounds and don’t want to carry boxes in inventory, so Coleman Containers has invested in ultra-fast machines that can deliver high volumes right away.

7.A Shipping Requirements
Where do the boxes need to go? We ship all over Canada and the United States. Boxes can be bundled on standard skids, CHEP pallets, or configured for your warehouse / storage specs. We can also create samples for you to try in your warehouse before committing to full orders.

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